Continuous Improvement

How do we facilitate your problems solution process?

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“Our unique methodology, settle down the basis in your team to learn how they get the right knowledge to solve problems with sustainable solutions, plus creating a continuous cycle of improvement.”

CONTINUOS IMPROVEMENT CYCLE 

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BUILDING KNOWLEDGE WITHIN BUSINESSES (BKB)

Continuous Improvement Cycle

CURRENT STATE

Do you have it?

  • Long lead time to process orders

  • Excess of material in the process

  • Low productivity

  • Firefighter mode to fulfill orders

  • Lost time to search for the article

  • Production material shortages

  • Lack of capacity

  • Customer orders backlog

  • Quality problems

  • Inflexibility to rapid model change

THE BRIDGE

Continuous Improvement Cycle

FUTURE STATE

What is the goal?

  • Increase process Speed

  • Increase Process cycle efficiency

  • Increase Productivity & Deliveries

  • Smooth Order Management

  • Pull System

  • Flexible and enough capacity

  • Best Quality in the Market

  • Customer Satisfaction

  • Employee Engagement

Clarity on Strategy

  • Understand Business Improvement Strategy

  • Review KPI’s associated

  • Main processes assessment

  • Gap report & Plan proposal

Strategy Implementation

Clarify stream value

  • 5S’s

  • Mapping process – Swine line & spaghetti diagram

  • Value Add / Non Value add analysis

Develop continuous flow & process efficiency

  • Identify constraints - Value Stream Map

  • Process Balancing

  • Generic Pull System

  • 4 step rapid setup method & TPM

Benefits

  • Rapid response to Customer Demands

  • Time released for Strategic Management

  • Employee empowerment & proudness

  • Meet financial commitments

  • Reduce rework process cost

  • Stressing free operation